CA40
CA 40 is a hydraulic binder with an alumina content of approximately 40%. Composed primarily of calcium aluminates, it serves as an outstanding binding agent for refractory applications. The high monocalcium aluminate concentration in CA 40 endows refractory concrete with excellent mechanical strength. However, its iron oxide content makes it unsuitable for use in refractory concretes where iron oxide cannot be tolerated, such as in reducing atmospheres.
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CA40
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CA 40 is a hydraulic binder with an alumina content of approximately 40%. Composed primarily of calcium aluminates, it serves as an outstanding binding agent for refractory applications. The high monocalcium aluminate concentration in CA 40 endows refractory concrete with excellent mechanical strength. However, its iron oxide content makes it unsuitable for use in refractory concretes where iron oxide cannot be tolerated, such as in reducing atmospheres.
Compared to CA 50 aluminate cement, CA 40 boasts a higher iron content, which significantly enhances its resistance to abrasion. This characteristic makes it an ideal choice for producing high-temperature, abrasion-resistant castables.
Once dried, mortars and concretes made with CA 40 release their hydrate water gradually, preserving the matrix’s structural integrity. At temperatures exceeding 1,000°C, ceramic bonds form between the high-alumina cement components and refractory aggregates. These bonds position CA 40 as a premier binder for refractory concretes, mortars, and gunning mixes.
The rheological properties of CA 40 are expertly optimized for a range of application methods, excelling in both casting and gunning techniques. It is particularly recommended for projects requiring rapid hardening and top-tier performance.
Key Features
● Alumina content: ~40%
● High monocalcium aluminate for strength
● Enhanced abrasion resistance due to iron content
● Rapid hardening for fast project timelines
● Forms ceramic bonds above 1,000°C
Benefits
● Delivers long-lasting durability under extreme heat
● Speeds up construction with quick setting times
● Provides versatility for casting and gunning methods
| CA40 | |
| Refractoriness(℃) | 1270 |
| Chemical Composition(%) | |
| Al2O3(%) | 37.0-41.0 |
| CaO(%) | 36.0-40.0 |
| SiO2(%) | |
| Fe2O3(%) | 13.0-17.0 |
| Fineness | |
| Specific Surface of Cement-Blaine Method(m2/kg) |
350-400 |
| Setting Time(min) | |
| Initial Setting Time(min) | 60-130 |
| Final Setting Time(min) | 100-180 |
| Flexural Strength (MPa) | |
| 24h Flexural(MPa) | > 5.0 |
| 72h Flexural(MPa) | > 6.0 |
| Compressive Strength(MPa) | |
| 24h Compressive(MPa) | 50-55 |
| 72h Compressive(MPa) | 55-65 |
Applications
● Refractory linings for furnaces and kilns
● High-temperature castables in steel and cement industries
● Abrasion-resistant structures in heavy industrial settings
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